Tired of Replacing the Same Part?
We'll Re-Engineer It to Last.
Send us your worst chronic-failure part. We reverse-engineer it, fix why it fails, and deliver a longer-lasting ready-to-install replacement.
BOOK YOUR ENGINEERING CALL20-minute call. We'll tell you if we can help.
Why That Part Keeps Coming Back
The Replacement Never Gets Stronger
Every swap puts the same OEM design back in service. Nothing in the buy order fixes why it wore out or cracked. Same weak part, same failure on repeat.
Parts Spend Never Stops
Spares in the cage, rush orders, and replacements through the year add up. A part your crew cycles regularly can burn real budget on hardware alone, before you count labor or downtime.
Each Stop Costs Crew Time and Production
Pulling the job, stopping the line, and catching up costs more than the part on the invoice. The hardware is usually the cheap line. The cycle is what hurts.
How We Help
For the part your crew already replaces on a cycle, we do three things reordering from the OEM does not.
- We fix why it keeps breaking. We look at how it fails in your line and engineer a stronger replacement, not another stock part that fails the same way.
- We stop the repeat buy cycle. You are not writing the same PO for the same weak design year after year.
- We run the job end to end. Reverse engineering through delivery stays with us, so your crew stays on production instead of chasing shops between changeouts.
Our 4-Step Process
Part Intake
Local pickup or ship to our Greater St. Louis engineering facility. No factory drawings required. For large equipment that cannot be moved, we perform on-site reverse engineering at your plant.
Engineering Definition
Industrial 3D laser scanning (handheld and CMM) and scan-to-CAD software to build a solid model from the worn part. We analyze the original material properties and run structural analysis and simulation to find what is causing the failure, then redesign against it. Production-ready solid models and toleranced 2D drawings for manufacture.
Production Manufacturing
We handle manufacturing, sourcing, scheduling, quality coordination, and delivery built to our engineering specs. Your team does not chase machine shops or manage multiple invoices.
Certified Verification & Delivery
Every unit is dimensionally verified against our engineering models before shipment. Engineering sign-off, then ready-to-install delivery to your dock.
How We Work With Your Plant
Chronic Wear Part Re-Engineering
Your maintenance team names one repeat-failure part. We scan it, analyze why it fails, and engineer a stronger replacement for your line. One fixed price covers engineering, manufacturing, inspection, and delivery.
Need it faster? Expedited engineering and priority production available when workload allows.
The First-Time Fit Guarantee
If the part does not fit or install because of an error in our engineering or manufacture, we re-verify and recut at no charge. Covers fit and geometry of the delivered part only. Not downtime or failures outside the scanned component.
Your Engineering Stays On File
We keep your CAD, prints, and tooling on file. After the first build, another unit is manufacturing cost only.
Trusted by Midwest Industry
Experience across Midwest plants in:
Case Study: Broken Casting to CNC Part
A Midwest plant lost a cast impeller to a hub crack. OEM tooling was gone and a replacement meant weeks of waiting. We scanned the broken part, rebuilt it for CNC, and shipped it in 316L stainless.
Broken Original Casting
Critical structural hub crack causing a line-down event with no OEM tooling available.
Raw 3D Scan Data
3D scan captured the part's exact shape and size, accurate to within ±0.001 inches. No factory drawings needed.
CNC Process Conversion
Solid model rebuilt for 5-axis milling and checked against a dimensional map.
Fulfillment & Delivery
Skipped the foundry entirely. A 316L stainless steel drop-in part was CNC machined, checked, and shipped to the plant.
THE RESULT: 13+ weeks of lead time avoided and an estimated $50,000+ in downtime prevented.
Mechanical Design Engineers
Advanced degrees and deep work in failure mechanics, materials, and structural analysis. The people defining your part know why industrial hardware fails and how to redesign against it.
Hands-On Field Experience
Technicians and mechanics from the industries we serve. They have seen how these parts run and fail on the floor, so the engineering is grounded in real plant conditions.
Ready to Stop Replacing the Same Part?
20-minute phone call with a mechanical engineer. We walk through your part and how it is failing. You leave knowing if we can help and what comes next.
Helpful if you have them
- A photo of the wear part
- Approximate size, and material if known
- How often it fails, and how many you go through